PCB引脚缺陷在线视觉检测技术研究
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中北大学机电工程学院

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TJ06;TP202.1??

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装备预先研究项目(9090102010503);中北大学高端装备可靠性技术山西省重点实验室研究基金(446-110103)


Research of Online Visual Inspection Technology on PCB Pin Defect
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North University of China,Taiyuan,China

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    摘要:

    PCB信号稳定性在军工、航天航空等各领域的电气控制中至关重要,错误的引脚位置会造成设备损坏。针对复杂电气控制需求场景,PCB需要多组电源线共同供电,其供电引脚分布在庞大的电路板中处于特定的位置,在制造过程中,由于电路板小型化和引脚排列密集导致容易出现引脚缺失、错位和断开等问题,本文提出了一种引脚缺陷在线检测技术。将彩色图通过加权平均法预处理变为灰度图,提升处理速率,采用最大熵全局阈值分割与多次形态学处理精准得到中间排引脚区域,极大的保留了引脚的长度、面积等参数,与标准长短引脚参数对比判别实现引脚缺失和断开检测。在测试的图像样本中,系统可以实时定位到供电引脚并对引脚缺陷准确识别。

    Abstract:

    The stability of PCB signals is crucial in electrical control in various fields such as military, aerospace, etc. Incorrect pin positions can cause equipment damage. For complex electrical control demand scenarios, PCBs require multiple sets of power lines to supply power together. The power supply pins are distributed in specific positions on the large circuit board. During the manufacturing process, due to the miniaturization of the circuit board and the dense arrangement of pins, problems such as pin missing, misalignment, and disconnection are prone to occur. This article proposes an online detection technology for pin defects. Preprocess the color image into a grayscale image using weighted average method to improve processing speed. Use maximum entropy global threshold segmentation and multiple morphological processing to accurately obtain the middle row pin area, greatly preserving parameters such as pin length and area. Compare and distinguish with standard long and short pin parameters to achieve pin missing and disconnection detection. In the tested image samples, the system can locate the power supply pins in real time and accurately identify pin defects.

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  • 收稿日期:2024-10-10
  • 最后修改日期:2024-10-18
  • 录用日期:2024-10-28
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