黑火药压制成形实验因素分析
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1.中国兵器装备集团自动化研究所有限公司智能制造事业部;2.山西北方晋东化工有限公司

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TJ412??

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Analysis of Factors in the Experiment of Pressing Black Powder into Shape
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    摘要:

    为了提高黑火药的成形质量,采用实验方法研究压制压力、保压时间、粉末药量和温度对黑火药成形质量的影响。研究结果表明:在粉末药量为7g、常温时,满足密度要求的最小压制压力为490MPa;单次压制下,保压时间对压坯密度影响较小,并且压制两次不保压的压坯密度明显优于其他三种工艺;当粉末药量为8.5g时,30min后的压坯密度相对于立即测量减小了8%;而6.5g、7.0g、7.5g和8.0g最多减小了3%;当粉末与模具温度为50℃时,在150MPa~400MPa范围内,密度随压制压力的增加而呈现出线性增长。当压制压力超过400MPa时,压坯密度增加缓慢。通过对不同实验因素的分析,进而为改进黑火药压药工艺和提高炸药部件质量提供理论依据。

    Abstract:

    To improve the forming quality of black powder, an experimental study was conducted to investigate the effects of pressing pressure, holding time, powder charge amount, and temperature on the forming quality of black powder. The results indicate that: at a powder charge amount of 7g and room temperature, the minimum required pressing pressure to meet density requirements is 490MPa; holding time has minimal impact on compact density in a single pressing process, with significantly superior compact density observed when products are pressed and unpressed twice compared to other processes; for a powder charge amount of 8.5g, the compact density decreases by 8% after 30 minutes compared to immediate measurement; whereas for amounts of 6.5g, 7.0g, 7.5g, and 8.0g, reduction is at most 3%; when both the powder and mold temperature are set at 50°C, density increases linearly with rising pressing pressure within the range of 150MPa to 400MPa. Beyond this threshold (400MPa), further increase in compact density slows down. Through analysis of various experimental factors, this study provides a theoretical basis for refining the pressing process and enhancing explosive component quality.

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  • 收稿日期:2024-09-20
  • 最后修改日期:2024-09-20
  • 录用日期:2024-09-25
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