晶体结构对螺栓声弹性应力测量的影响研究
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中国工程物理研究院总体工程研究所

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TP206

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Influence of Material Crystal Structure on the Acoustoelastic Stress Measurement of Bolts
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Institute of General Engineering,China Academy of Engineering Physics

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    摘要:

    本文针对螺栓声弹性应力测量问题中材料晶体结构的影响开展了深入研究。以45#中碳钢为对象,通过不同的热处理工艺加工了三种不同晶体结构的实验样品,提出了新型的可同时激发超声纵波和横波的压电超声换能器设计方法,搭建了声弹性测量实验系统并对加工的样品进行了测试,利用互相关方法准确计算了超声传输时间,分析了不同晶体结构超声纵波和横波的声弹性效应。试验结果表明螺栓应力测量超声纵波灵敏度优于横波,材料晶体结构对声弹性的线性度以及重复性影响较大,并可通过增加应力强化循环次数进行改善,在本文制备的三种晶体材料中,以马氏体为主的中碳钢材料最适合于声弹性应力测试。

    Abstract:

    In this paper, the influence study of crystal structure on the acoustoelastic stress measurement of bolts was conducted. Three kinds of testing samples with different crystal structures of 45 # medium carbon steel were prepared by different heat treatment processes, and a new design method of piezoelectric ultrasonic transducer which could simultaneously excite both longitudinal and transverse ultrasonic waves was proposed. The acoustoelastic measurement experimental system was established for the prepared samples testing. The ultrasonic transmission time was accurately calculated by cross-correlation method, and the acoustoelastic effects of different crystal structures were analyzed. The experimental results showed that 1) the sensitivity of longitudinal wave is better than that of transverse wave, 2) the crystal structure of the bolt had a great influence on the linearity and repeatability of acoustoelastic measurement, which can be improved by applying the stress cycles to samples, 3) among the three crystal materials prepared in this paper, the medium carbon steel material mainly composed of martensite is the most suitable for acoustoelastic stress measurement.

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历史
  • 收稿日期:2024-06-03
  • 最后修改日期:2024-06-03
  • 录用日期:2024-06-07
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