基于扭矩-转角法的底火拧紧工序质量控制方法
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:


A Quality Control Method for Primer Tightening Process Based on Torque‑angle Method
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对某型小口径弹药自动化生产线底火拧紧工序中预紧力不易直接测量、摩擦状态波动明显、传统扭矩法离散度较大的问题,构建以扭矩-转角法为核心、以贴合点识别、目标转角设定和曲线异常判定为主要手段的质量控制方法。分析传统扭矩法预紧力波动来源,建立扭矩-转角法2阶段模型及预紧力形成机理,设计包含贴合扭矩、目标转角、终值扭矩报警和曲线斜率窗口的控制方案,并提出4阶段分段拧紧流程。建立参数化仿真模型,采用蒙特卡洛方法比较2种控制策略。结果表明:在典型工况下,扭矩-转角法将预紧力标准差从约227 N降至约94 N(降幅58.5%),过程能力指数从0.645提升至1.581,合格率从95.3%提升至100.0%。灵敏度分析验证了扭矩-转角法对摩擦波动具有显著的抗扰动优势。

    Abstract:

    In the primer tightening process of a certain type of small bore ammunition automatic production line, the pre-tightening force is not easy to measure directly, the friction state fluctuates obviously, and the traditional torque method has a large dispersion. The sources of pre-tightening force fluctuation of traditional torque method were analyzed, and a 2-stage model of torque-angle method and the formation mechanism of pre-tightening force were established. A control scheme including fitting torque, target angle, final torque alarm and curve slope window was designed, and a 4-stage sub-tightening process was proposed. A parametric simulation model was established, and the Monte Carlo method was used to compare the two control strategies. The results show that the standard deviation of pretightening force is reduced from 227 to 94 N (58.5%), the process capability index is increased from 0.645 to 1.581, and the qualified rate is increased from 95.3% to 100.0%. The sensitivity analysis verifies that the torque-angle method has significant anti-disturbance advantage for friction fluctuation.

    参考文献
    相似文献
    引证文献
引用本文

张宇翔.基于扭矩-转角法的底火拧紧工序质量控制方法[J].,2026,45(09).

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-01-06
  • 最后修改日期:2025-02-22
  • 录用日期:
  • 在线发布日期: 2026-09-28
  • 出版日期:
文章二维码