PBX压制成型颗粒致密化规律与力链演化离散元研究
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国家自然科学基金青年基金(12402441)


Research on Discrete Element of Particle Densification Law and Force Chain Evolution by PBX Compaction Molding
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    摘要:

    针对高聚物粘结炸药(polymer bonded explosive,PBX)压制成型过程中的颗粒细观行为与力链演化难以直接观测的问题,建立考虑非球形形貌与破碎行为的PBX压制离散元数值模型。通过压制过程中的密度、孔隙率、 平均配位数及力链网络演化,分析压制压力与速度对药柱成型质量的影响。结果表明:PBX压制过程分为颗粒破 碎重排、快速致密、稳定压实3阶段,力链由离散向连续承载网络演变;压制压力显著影响药柱成型质量,当压制压力由150增至300 MPa时,药柱平均密度由1.570升至1.682 g/cm3,孔隙率明显降低,平均配位数增加;压制速度主要影响压实时间,对最终成型质量影响微弱,在固定压制压力下,压制速度由0.5增至3 mm/s时,密度极差为0.007 g/cm3,孔隙率及配位数变化不明显。该研究结果可为PBX压制成型过程中工艺参数优化及药柱质量控制提供理论依据。

    Abstract:

    It is difficult to directly observe the microscopic behavior of particles and the evolution of force chains in the process of polymer bonded explosive (PBX) compacting. To solve this problem, a discrete element method model of PBX compaction was established, which considered the non-spherical morphology and fragmentation behavior. Through the density, porosity, average coordination number and force chain network evolution in the process of compaction, the influence of compaction pressure and speed on the forming quality of grain was analyzed. The results show that the compaction process of PBX can be divided into three stages: particle breakage and rearrangement, rapid densification and stable compaction, and the force chain evolves from discrete to continuous bearing network; When the pressure increases from 150 to 300 MPa, the average density increases from 1.570 to 1.682 g/cm3, the porosity decreases obviously, and the average coordination number increases; The compaction speed mainly affects the compaction time, but has little effect on the final molding quality. Under the fixed compaction pressure, when the compaction speed increases from 0.5 to 3 mm/s, the density range is 0.007 g/cm3, and the porosity and coordination number do not change significantly. The research results can provide a theoretical basis for the optimization of process parameters and the quality control of PBX grain in the process of compression molding.

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潘宇辉. PBX压制成型颗粒致密化规律与力链演化离散元研究[J].,2026,45(09).

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  • 收稿日期:2025-01-06
  • 最后修改日期:2025-02-06
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  • 在线发布日期: 2026-09-28
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